Business concept
"Customers love press parts, but hate press dies. "
Therefore, we create the technology of "Dieless" forming.
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Forming without dies
Introduction of technical products
Dieless press work
Making press parts without using dies
Blanking by 2D laser processing
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Press forming
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Piercing and trimming by 3D laser processing
Aqua Forming
Use of Aqua Forming Process has reduced the steps in forming and the number of dies to be used.
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Normal die
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Aqua die
Dolomite forming
Use of Dolomite forming has enabled forming of parts as sets, thus reduced the number of dies to be used.
What is "Dolomite forming"?
*A method to form multiple kinds of press parts as a set with a single die.
*It enables forming of parts in the same complex' realizing one-piece-at-a-time production.
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Normal die
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Dolomite die
*Origin of "Dolomite"
The Dolomites centered around Cortina d'Ampezzo in northern Italy are a world-famous ski area, consisting of odd-shaped mountains (See the photo on the left). Since the shape of the parts formed as a set is like that of the Dolomites' this forming method was named Dolomite forming method.
Hybrid press production system
Dies other than the press forming dies are not necessary!
| Process | Normal pressing | Hybrid production system | ||
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| Machine used | Die | Machine used | Die | |
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1.Blanking 
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Press 
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2D laser processing 
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2.Forming 
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Press 
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Press
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3.Piercing' trimming 
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Press 
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3D laser processing 
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How to make press parts
"Dieless" press business information
Business details
- Press forming of multi-type/small-quantity parts and large parts
- Production of difficult-to-form parts by the Aqua forming press
- Integrated production from die fabrication, painting to assembly based on product drawing
- Making proposals for total logistic cost reduction by set delivery, sequential delivery, etc.
- "Dieless" production by 2D and 3D laser machines except for the areas that require forming
>>Click here for Aqua forming press details (PDF file / 156KB)
Products
* Farm machinery parts
Fabrication of combination parts
Able to meet requirements for various delivery systems
* Construction machinery parts
Fabrication of large panels
* Automotive parts
Press stamping of parts in small to medium lots
* Outdoor lighting equipment parts
Tunnel lighting equipment, road lighting equipment, projectors, etc.
